Gearbox_Maintenance

Reliability Centered Maintenance

SYSTEMS LIMITEDMISER

TM

Fluid Handling Products

JLM Systems offers a unique line of OILMISER™ Gearbox Breathers and Accessories

All OILMISER™ Gearbox Breathers have two separate internal passages; one passage at 90 degrees for lubricating oil, and one vertical airway for venting the enclosed air space.

For true Kidney-Loop Filtration to be effective on Gearboxes and Rotating Machinery there are three basic prerequisites:

• a return oil inlet on the top or side

• a breather to vent the enclosed air space• an oil outlet from the bottom sump

OILMISER™ Gearbox Breathers and Accessories satisfy all three requirements.

OILMISER™ Gearbox Breathers replace the original breather supplied by the manufacturer. In most cases the OILMISER™ Gearbox Breather can be installed in minutes, without gearbox modifications, and without compromising the continuous operation of the machine.

OILMISER™ Gearbox (Side) Breathers also have a dedicated oil passage and a separate airway. They are available for side ports from 1” NPT to 2” NPT.OILMISER™ Gearbox Breathers for Top Inspection CoverGTB-1000-ROD30Top Breather assembly for gearbox inspection cover. Use 6 hole by 2.88\" BC mounting pattern. Includes a 3 inch Return Oil Deflector and return oil tube for underside of cover, an OILMISER™ 5 micron air filter and molded cap, and a mounting kit. The 90 degree oil inlet is 1\" NPT.Includes all of the above plus a 1/2 inch Quick Disconnect Coupling and Dust Cover. Unless otherwise specified the OILMISER™ QC51 and High Visibility RED dust cover is supplied.Includes all of the above plus an OILMISER™ Top End Coupler for a slip-fit Desiccant Breather and a QC51 Quick Disconnect Coupling and Dust Cover. GTB-1000-ROD30-QC51GTB-1000-ROD30-A100-QC51OILMISER™ Gearbox Breathers for Top & Side Pipe PortGTB-4075-075-QC51Basic OILMISER™ Gearbox Breather assembly for 3/4\" NPT pipe port, with a 3/4\" NPT pipe port for a breather. Includes 3\" long return tube and a QC51 Quick Disconnect Coupling and Dust Cover.Includes all of the above plus an OILMISER™ 5 micron air filter and molded cap, and a QC51 Quick Disconnect Coupling and Dust Cover. Includes all of the above plus an OILMISER™ 3 micron Microglass Spin-on air filter (1-12 TPI by 3.7\" Dia. by, 5.3\" long ) and a QC51 Quick Disconnect Coupling and Dust Cover. Includes all of the above plus an OILMISER™ Top End Coupler for a slip-fit Desiccant Breather and a QC51 Quick Disconnect Coupling and Dust Cover. OILMISER™ 90 Degree Gearbox (Side) Breather for 1\" NPT side port. Includes an OILMISER™ 5 micron air filter and molded cap, and a QC51 Quick Disconnect Coupling and Dust Cover.GTB-4075-FE05M-QC51GTB-4075-3303M-QC51GTB-4075-A100-QC51GSB90-1100-BE100-QC51JLM Systems Limited Toll Free: 1-888-RENU-OIL (736-8645)

MISER

TM

Fluid Handling Products

The OILMISER™ Gearbox Service Point satisfies the third prerequisite: an oil outlet from the bottom sump. It has a male pipe thread, and mounts directly into the

bottom drain port on a gearbox.

The OILMISER™ Gearbox Service Point is shipped ready for installation. It includes a quick disconnect and dust cover for a suction hose; a 12 inch long OILMISER™ Sampling Tube and a Minimess Series B

Sampling Valve.

The OILMISER™ Gearbox Service Point

GSP-410012-MB25-QN51Typical OILMISER™ Gearbox Service Point for 1\"NPT female drain port. Includes OILMISER™ Sampling Tube, a QN51 Quick Disconnect and Dust Cover, and SV-MB25 sampling valve.The OILMISER™ Sampling Tubes

The 3 piece design is the defining feature for OILMISER™ Sampling Tubes. This gives unparalleled flexibility to the OEM, the Service Contractor, and the End User.The 3 separate components include a gland-seal bushing, a stainless steel sampling tube and a gland-seal tube retainer.

Gland-Seal Bushings can be purchased separately with a removable seal plug. Now, a number of oil sampling options can be pre-installed prior to installation and start-up in the field.Gland-Seal Bushings are available in standard male pipe sizes from 1/2\" NPT to 1-1/2\" NPT.

A large bore stainless steel tube is exclusive to OILMISER™ Sampling Tubes. With an inside diameter that exceeds 1/4 inch, the OST handles the heaviest gear oils. The sampling tube can also be pre-formed prior to installation. The bent sampling tube is fed through the access port on the gearbox. It is then accurately positioned, using an OILMISER™ Tube Orientation Tool and locked in place.

A positive metal to metal contact between mating parts ensures the accurate orientation of the sampling valve on installation, or when disassembly and reassembly is necessary. Now the safety and effectiveness of the service technician can be reflected in both the location and final positioning of the sampling test point.

All OILMISER™ Sampling Tubes have a 1/4\" NPT female end port. An optional 90 degree swivel

is available giving a full 360 degrees of rotation. Standard tube lengths are 12 inches and 24 inches. However, with the OILMISER™ 3 piece design, any length of tube can be accommodated.

JLM Systems Limited Toll Free: 1-888-RENU-OIL (736-8645)

MISER

TM

Fluid Handling Products

OILMISER™ Sampling Tubes

On critical rotating equipment, oil sampling and oil analysis has long been recognized as a

prime indicator of a machine’s condition and reliability. Most manufacturers of gearboxes, specify oil cleanliness levels in their warranty, yet few make provisions or

recommendations for oil sampling.

OILMISER™ Sampling Tubes, with the largest inside diameter available, numerous mounting configurations, and an ease of install-ation that is unequaled, raises the bar on reliability centered maintenance.

Whether you use a standard Minimess Series B sampling valve and a vacuum pump, or a High Flow High Viscosity sampling valve and a vacuum pump, drawing that oil sample will be easier, safer and more reliable using an OILMISER™ Sampling Tube.

OILMISER™ Sampling Tools and AccessoriesOST-05012OST-07512OST-10012OST-12512OST-15012OST-05024OST-05012-S90SV-MB25SP-MB251/2\" NPT male pipe with 12 inch sampling tube and 1/4\" NPT female end port inline3/4\" NPT male pipe with 12 inch sampling tube and 1/4\" NPT female end port inline1\" NPT male pipe with 12 inch sampling tube and 1/4\" NPT female end port inline1-1/4\" NPT male pipe with 12 inch sampling tube and 1/4\" NPT female end port inline1-1/2\" NPT male pipe with 12 inch sampling tube and 1/4\" NPT female end port inline1/2\" male pipe with 24 inch sampling tube and 1/4\" NPT female end port inline (Typical)1/2\" NPT male pipe with 12 inch sampling tube and 1/4\" NPT female 90 swivel end port (Typical)Sampling Valve - Minimess Series B with tethered cap and 1/4\" NPT male pipe for lower viscosity oilSampling Probe - Female connector for SV-MB25 with barbed spigot. Use 1/4\" OD x .170 Poly sampling tube Sampling Valve - High Flow High Viscosity with tethered cap and 1/4\" NPT male pipe connectionSampling Probe. Female connector for SV-HF25 with barbed spigot for 1/4\" OD by .170\" ID Poly sampling tubeSV-HF25SP-HF25JLM Systems is a leading manufacturer of innovative products for machine reliability. We design tools and equipment that are simple, reliable, cost effective and, most importantly, tools and equipment that go to work immediately.

JLM Systems Limited

23091 Westminster Highway

Richmond, BC, Canada V6V 1B9

Toll Free: 1-888-RENU OIL (736-8645)

Phone: 604-521-3248 Fax: 604-521-1244

www.oilmiser.comE-mail: info@oilmiser.com

Fluid Handling Products www.oilmiser.com

OILMISER™ Sampling Tubes & Sampling Valves

• • •

OILMISER™ Sampling Tubes 12\" S.Steel Pitot tube Gland Seal Bushing

Gland Seal Tube Retainer— ¼\" NPT

•

Gland Seal Bushings Available in Male Pipe from ¼\" to 1½\" NPT

• •

90 Degree Swivel Option Includes STR-S90 Seal Tube Retainer

S90-025 Swivel— ¼\" NPT

OILMISER™ Sampling Valve Minimess B Series— ¼\" NPT • SV-MB25 Test Point OILMISER™ Sampling Valve High Flow Series— ¼\" NPT • SV-HF25 Test Point

•

SP-MB25 Sampling Probe

•

SP-HF25 Sampling Probe

JLM Systems Limited

23091 Westminster Highway

Richmond, BC Canada V6V 1B9

Toll Free: 1-888-RENU OIL(736-8645) Phone: 604-521-3248 Fax: 604-521-1244

E-mail: info@oilmiser.com

Technology www.oilmiser.com

OILMISER™ Sampling Tubes

OILMISER™ Sampling Tube - OST-02512

Slide the GSR onto the TOT

What sets us Apart from the Others ?

SST

GTR

Unequaled Flexibility!

The unique three piece design of OILMISER™ Sampling Tubes gives

Tube Orientation Tool greater flexibility in the work place.

Unlike conventional brazed pitot tubes, this 3 piece design permits the pitot tube to be pre-bent before installation. Then,

Press the TOT into the pitot tube using our Tube Orientation Tool (TOT) it

can be positioned inside the gearbox or reservoir with accuracy and confidence.

The three separate pieces include:

1. A gland-seal bushing (GSB) 2. A gland-seal tube retainer (GTR) 3. A stainless steel pitot tube (SST) Align the TOT with the bent tube Gland-seal bushings (GSB) are available in male pipe sizes from ¼\" NPT to 1¼\" NPT. Now, the most convenient access port on a gearbox or reservoir can be used for oil sampling. Installation is

faster, and potential leak points avoided, GSB

SST whenever pipe bushings are not required.

GTR A full ¼\" inside bore pitot tube, 4 times the industry standard, means that ¼ the effort is required when drawing oil sam-TOT ples using a hand held vacuum pump.

Sampling valves are ordered separately,

Feed the SST & GSB into the gearbox port

standard minimess Series B Test Points Fully tighten the GSB into the gearbox for hydraulic oil and lighter lube oils, or High Viscosity Test Points for heavier

SST GSB GTR TOT lube oils.

GSB Insert Pitot Tube into GSB

Fully Assemble the OST

Position a Tube Bender on the Assembly

Bend the Pitot Tube & Disassemble

TOT

Tube Orientation Tool

P/N TOT-02505

● Loosely turn the GTR into the GSB .

● Orient the TOT & SST inside the gearbox. ●Fully tighten the GTR into the GSB

● Pull out the TOT ● Install a Test Point

JLM Systems Limited

23091 Westminster Highway

Richmond, BC Canada V6V 1B9

Toll Free: 1-888-RENU OIL(736-8645) Phone: 604-521-3248 Fax: 604-521-1244

E-mail: info@oilmiser.com

Technology www.oilmiser.com

OILMISER™ Technology brings the many benefits of kidney-loop filtration to lubricated gearboxes, speed reducers and

drive line components. In a matter of minutes, an OILMISER™ Gearbox Breather, (GTB) and an OILMISER™ Gearbox Service Point (GSP) can be installed on your existing lubricated equipment

Gearboxes & Kidney-Loop Filtration Unique in the lubrication industry, all OILMISER™ Gearbox Breathers have two internal passages. This exclusive OILMISER™ design meets two of the three prerequisites for true Off-Line filtration.

1. a separate airway and high quality air breather to control contamination in the air space above the oil. 2. a second passageway above the oil level, used as the oil inlet for the continuous recycling of polished oil.

The OILMISER™ Gearbox (Top) Breather (GTB) mounts directly into the fill or vent port on the gearbox. Using a male pipe thread from ¾\" NPT to 1½\" NPT, it is shipped fully assembled, ready for installation. An optional 360° swivel is available whenever location or clearances prevent turning in the complete assembly. The GTB pictured right, comes with a ½\" NPT air filter assembly, using the OILMISER™ 5 micron replaceable filter element, and a high visibility molded plastic cap. Also included is the coupler half of a Quick Disconnect and a Dust Cover.

The OILMISER™

Gearbox Top Breather The OILMISER™ Gearbox (Side) Breather (GSB) # GTB-4075-FE05M-QC51

pictured left, offers all the features and options of our GTB series. It utilizes a side fill port, or sight level glass port on the gearbox. Available pipe sizes range from 1ʺ NPT to 2ʺ NPT. The OILMISER™

• The unit on the left is for a 1ʺNPT side port, and features a ½ʺ NPT inlet port, an optional top end cou-pler , and a 1 inch sight level window.

Gearbox Service Point # GSP-4075-MB25-QN51

The Third Prerequisite

The third prerequisites for Off-Line filtration, is a bottom oil outlet port for the suction line to the filtration unit.

The OILMISER™ Gearbox Service Point (GSP) mounts directly into the drain port of the gearbox with a male pipe rang-ing from ¾\" NPT to 1½\" NPT. A solid male pipe is standard, or you can order it with an optional 360° swivel, where clearances are restricted. The GSP also includes the male half of the Quick Disconnect and Dust Cover.

To further increase the usefulness of the OILMISER™ Gearbox Service Point, we include our exclusive OILMISER™ 3 piece sampling tube and Minimess test point. This features our large bore stainless steel pitot tube with a full ¼\" inside diameter, designed for sampling your heaviest gear oils when using a hand held vacuum pump.

The Gearbox Service Point is shipped fully assembled, with a Minimess Series B (MB25) test point as pictured above. For heavier gear oils (VG 220 and up), the GSP can be ordered with a high viscosity-high flow (HF25) sampling valve.

With an OILMISER™ Gearbox Top Breather in the vent port, and an OILMISER™ Gearbox Service Point in the drain port, the benefits of true off-line filtration are immediately at hand. In minutes, the suction line to your filtration unit is connected to the quick disconnect at the bottom of your gearbox. The filter cart pressure line is then connected to the quick disconnect on top of your gearbox. This closes the loop in true, and independent kidney-loop filtration.

JLM Systems Limited

23091 Westminster Highway

Richmond, BC Canada V6V 1B9 Toll Free: 1-888-RENU OIL(736-8645) Phone: 604-521-3248 Fax: 604-521-1244

E-mail: info@oilmiser.com

Technology www.oilmiser.com

OILMISER™ Means Reliability Centered Maintenance From Top to Bottom Air Quality ● Fluid Handling ● Oil Sampling ● Kidney-Loop Filtration OILMISER 5µm Air Breather AFE-5M-050 (½\" NPT) Highly Efficient & Serviceable OILMISER Vapor Guard OVG-6200-5050 ½ \" to 1\" NPT Available Gearbox Top Breather GTB-4100-050-QC51 ¾\" to 1½\" NPT Available Gearbox Top Breather GTB-1000-ROD30-QC51 Kidney-Loop Return Gearbox Side Breather GSB90-1100-BE100 1\" to 2\" NPT Available OIL Sampling Tube OST-05012 (½\" NPT) ½\" to 1½\" NPT Available Kidney Loop Gland Seal Bushing GSB-075P (Plugged) Add oil sampling latter Gearbox Service Point GSP-4100-MB25-QN51 Kidney-Loop Suction OIL Sampling Tube Unique 3 Piece Design Accepts any tube length Return Oil Tube & Return Oil Deflector for Underside of Inspection Cover JLM Systems Limited

23091 Westminster Highway

Richmond, BC Canada V6V 1B9 Toll Free: 1-888-RENU OIL(736-8645) Phone: 604-521-3248 Fax: 604-521-1244

E-mail: info@oilmiser.com

Technology www.oilmiser.com

OILMISER™ Means Reliability Centered Maintenance From Top to Bottom

Air Quality ● Fluid Handling ● Oil Sampling ● Kidney-Loop Filtration

OILMISER 5µm Air Breather AFE-5M-050 (½\" NPT)

Gearbox Top Breather GTB-4100-050-QC51 1\" NPT Pipe Port Mount

Gearbox Top Breather GTB-1000-ROD30-QC51 Inspection Cover Mount Off-Line Filtration Kit OLF-1310-SP

All in 1 Oil Maintenance

½\" NPT Pipe Port Suction & Return

Sampling Port ¼\" NPT

OILMISER Vapor Guard

OVG-6200-5050 Keeps Oil on the Inside

Return Oil Flow 1\" Al. Pipe

Return Oil Tube ½\" S.St. Tube

Gearbox Service Point GSP-4100-MB25-QN51 Oil Outlet & Oil Sampling

Suction Oil Flow 5

/8\" S.St. Tube

Large Bore ¼\" ID. Tube Handles Heaviest Gear Oil

OIL Sampling Tube OST-07512-S90 Safety & Convenience From any Position

JLM Systems Limited

23091 Westminster Highway

Richmond, BC Canada V6V 1B9 Toll Free: 1-888-RENU OIL(736-8645) Phone: 604-521-3248 Fax: 604-521-1244

E-mail: info@oilmiser.com

Technology www.oilmiser.com

A Picture can Save a 1000 Words & Thousands of Kilometers

Send us a picture of your particular application, and we can send you the information you need

What you should consider •

What do you want to do?

• Filling and venting • Draining and disposal • Oil sampling and analysis • Contamination control • Kidney-loop filtration

• Portable or dedicated system • Circulating and cooling

• Oil room storage & dispensing What do you have now?

• Hydraulic Reservoirs • Gearbox or bearings • Type & Size of vent • Top or side access • Pipe, metric or flange • Inspection cover layout • Type & size of drain port • Oil Sight - Level gauge • Type and grade of oil What are the operating conditions?

• Indoors or outdoors • Cold, wet, dry, dusty

• Accessibility - top to bottom • Front to back - side to side • Obstructions and elevations • High or low traffic area • Inspection frequency • Service intervals

•

•

JLM Systems Limited

23091 Westminster Highway

Richmond, BC Canada V6V 1B9

Toll Free: 1-888-RENU OIL(736-8645) Phone: 604-521-3248 Fax: 604-521-1244

E-mail: info@oilmiser.com